Road tandems,
cyclocross bikes and many travel bikes share one problem: Most drop
bar brake levers were not designed with cantilever brakes in mind,
and "regular" road bike brakes, called caliper
brakes, either do not offer enough clearance for mud and/or fenders
or do not offer enough stopping power. There are several solutions to the
problem, one of which should be ideal for your situation.
First, let
me offer a bit more theory: Brake and brake lever should be designed together
as a system. This is obvious for hydraulic brakes, but it also holds for
cable-actuated brakes. Each brake lever pulls a certain amount of cable
during its travel, and this amount of cable pull must move the brake anough
to stop the bike. The design of the brake, however, determines how much
the brake pads move per amount of cable travel. The technical term is mechanical
advantage, and Sheldon
Brown has plenty of information on this on his site.
So if you have
a bike with drop bars and want to find a way to stop it safely, here's
what you can do. All approaches can be boiled down to three strategies:
Increase the cable-pull at the lever, reduce the cable-pull needed by the
brake, or switch to hydraulic brakes.
Remember to
include cable adjusters in your system. MTB-style brake levers have those
built in, but drop bar levers don't. Some tandem frames have built-in cable
adjusters for the rear brake, but you'll still need to add one for the
front. Use cable stops with a built-in adjuster (if you are using center-pull
brakes), a V-brake noodle or a cam-device with an adjuster, or buy in-line
adjusters like the ones sold by DaVinci.
Magura HS-77
(discontinued,
but still available from Magura - ask
them)
Magura HS-66
Hydraulic
brakes: Hydraulic
brakes are superb, especially when replacing long cable runs as on the
rear of a tandem. There are several options.
The Magura
HS-77 was a hydraulic brake designed for road frames. It needs a frame
designed for short-reach brakes. It is not made anymore, but according
to Martin
Schäfer at Magura, they still have a few sets sitting around.
Be aware that they only offer clearance for tires up to 23mm wide (I prefer
to use 25mm tires on racing tandems).
Edco
used to make an integrated brake-/shift-lever, the IGP (Integrated Gearshift
Powerbrake) for these brakes. Both were part of the EDCO
'Competition' gruppo in the mid-90's. If you are lucky you can still
find pair, and if you are rich you may be able to afford them, but you'd
still be limited to a 7- or 8-speed drivetrain. (Thanks to Peter Esselborn
from Luftpumpe in Darmstadt for
info on EDCO-levers and the pics!)
The Magura
HS-66 is a combination of drop-bar levers with the brake calipers of the
regular HS-22. These work great if you have a frame with cantilever braze-ons.
Add Magura brake booster plates (not included with the HS-66), and you
have the best tandem brake available. The EDCO IGP should also fit
these brakes. Warning:
If your frame or fork have tight wheel clearance you may not be able to
mount the brake without modifying the mounting hardware!
Hydraulic disk
brakes (see below)
EDCO IGP (discontinued
and extremely
rare)
Shimano RX
100 dual-pivot caliper brake
(discontinued,
but similar brakes still available)
Mavic SSC
brake caliper
Caliper
brakes:
Use any road bike
lever (including Shimano STI or Campagnolo
Ergopower integrated brake-/shift-levers) with a short-reach caliper brake.
This will stop your bike (even tandem) very well, and it will give any
road tandem the perfect racy look. You do need a frame designed for this,
though, and this setup will not offer enough clearance for wide tires (probably
no more than 28mm) or fenders. It certainly won't work in the mud. Stay
away from newer Shimano brakes (9-speed gruppos), though, as they are too
light and too flexible even for heavy single bikers. The pre-'97 Dura Ace
(BR-7403) would be the ideal high-cost solution. Any other dual pivot brake
from a 7- or 8-speed gruppo will do just as well, even the cheap RSX/Sora
model. Campagnolo has not taken the gramm-hunt to the extreme as much as
Shimano has, and thus even their latest brakes work well (except for the
2001 Record and Chorus single pivot rear brake - tandems have more weight
on the rear and thus need stronger rear brakes than singles). The latest
Mavic
SSC calipers are also reported to be stiffer than Shimano's.
Cane Creek
200SL single-pivot caliper brake
(the lightest
available)
2001 Campagnolo
Record single-pivot rear brake
Shimano wide
cable yoke
Stay away
from low-profile cantis like these
Shimano Deore
XT
(discontinued
but common)
Dia-Compe
986
(discontinued
but common)
SRP Mr. Grumpy
Dia-Compe
287
Center-pull
("traditional") cantilever brakes:
Use any road bike
lever with wide-profile cantilever brakes. Non-aero levers work better
as they pull more cable. This is the cheapest of the good solutions!
You will need to read Sheldon's articles on cantilever
adjustment and mechanical
advantage to achieve good results. The problem with this combination
is that most drop bar levers (including STI and Ergo) pull less cable than
most MTB-style levers. Thus you will need to set up the transverse cable
rather high and/or use a wide cable yoke, such as the one offered by Shimano
(if your frame is too small to allow setting the transverse cable high
enough). Wide-profile cantis have been out of fashion for a while. You
could use old (pre 1992) Shimano Deore XT brakes (BR-M730 or BR-M732),
the good old
Dia-Compe 986 (very
light, but harder to adjust) or the new Avid
Shorty 15 C, or go for weird-looking cyclocross brakes such as the Empella
Froglegs, the SRP Mr. Grumpy
or Paul Neo-Retro (all copies of
the traditional Mafac brake). If you have one of the few
Campagnolo-equipped
tandems you will want to hunt around for old Campy cantilevers from
their MTB gruppos (again stay away from the low-profile Record OR brakes).
Note: One of you two might have to quit their job for this very time-consuming
search (or email Andy@ADSmith.org.uk
- he still has some).
Use a drop-bar
lever specifically designed for cantilever brakes. Such a lever is offered
under the name Dia-Compe 287. It
pulls more cable than regular drop bar levers. This will give you a bit
more freedom when setting up the transverse cable. Dia-Compe also makes
a dual cable-version (usually referred to as 287 Tandem) if you want to
control two brakes with one lever (though I don't think this is a good
idea). As far as I know, this is the only canti-specific drop bar lever
in production, though Campy once supplied such a lever with their Croce
d'Aune tandem gruppo or Themis
gruppo.
Convert your low-profile
cantis to direct-pull brakes using a World Class V-Daptor or Caramba
V-Cam as suggested by Sheldon Brown. This will not work with fat tires
or fenders.
You will need
cable-housing stops, of course. If your frame doesn't have a rear cable
stop you can use one from Dia-Compe that bolts on to the seat post binder
bolt. If you have problems fitting a cable stop at the front, you might
want to hunt around for a stop that mounts to the fork crown (reportedly
made by Tektro).
Shimano Deore
XT II (discontinued but common)
Avid Shorty
15 C
Empella Froglegs
Paul Neo-Retro
Campagnolo
Olympus (discontinued and very rare; Andy
still has some)
Dia-Compe
287-V
Tektro Mini-V
Sidetrack
Brake Power Booster
(Comtek C-Ted)
Comtek C-Ted
II (discontinued)
Quality Bike
Products
Travel Agent
Caramba V-Cam
Side-pull
cantilever brakes ("V-brakes"):
Dia-Compe
makes the only drop-bar lever specifically designed for V-brakes, the 287-V.
They offer excellent braking. Theoretically, this should be the next-best
solution (following hydraulics) for a tandem's rear brake, as the increased
cable pull will lessen the problem the loooong stretchy cable run creates.
Strange
Brakes(see
here for more info) actually don't look strange, and they are reported
to work very well with any regular drop-bar lever. Contact Strange
Cycles' owner/designer Shawn
Place directly for more details. This is probably the best solution
if you want to use STI or Ergo-levers and don't like to use 'outdated'
wide-profile cantis. Strange Brakes, which have been made since 1992,
look like the IRD Widget and the Paul
Crosstop 3 from the early to mid 90s, the difference being that IRD
is out of business and Paul doesn't
make the Crosstop anymore.
Tektro
makes a side-pull brake, the Mini-V, which demands less cable pull because
its arms are shorter. Of course, this means that it may not work with fat
tires and/or fenders.
If you have a
pair of regular V-brakes with fairly thick arms at home, like the original
Shimano Deore LX (BR-M600), you could make your own Mini-V by shortening
its arms like I did on my road tandem. Note:
I will not warrantee your workmanship! (I had thought that I came up with
this approach myself, but I recently had to realize that Charlie
Myer had done
the same two years earlier.)
Several manufacturers
offer devices which amplify the cable-pull of your existing brake levers.
Some are mounted in-line, while others bolt on to the brake. The earlier
in the cable run the better, as more cable travel means less stretch. Inline
devices include the Ibis Love-Unit
(not made anymore) and the Sidetrack
BPB (Brake Power Booster - also known as the Comtek C-Ted). Adaptors mounted
to the brake are the World Class V-Daptor, the QBP Travel Agent, the Comtek
C-Ted II or the Caramba V-Cam. As
the V-Daptor and the V-Cam are mounted to the cable fixing bolt, they can
only be used with brakes on which this bolt is at the top of the brake
arm (e.g. Shimano Deore, but not XTR). They can also interfere with your
rear rack mounts. The Travel Agent replaces the "noodle" cable guide, and
it works with any V-brake. Except for the BPB and the C-Ted II, all of
these devices use small pulleys. These have
been reported to lead to premature failure of the brake cable,
so check these often. Supposedly, the Love-Unit and the Travel Agent, both
of which have a rather sharp bend where the cable moves from a smaller
pulley to a larger one, are worst in this respect. Ibis discontinued the
Love-Unit because they were afraid of liability problems. Using special
braided cables can solve the problem, but at the same time greatly increases
cable stretch - very bad!
Strange Brakes
(improved model)
Strange Brakes
Homemade Mini-V
on
my road
tandem Sheldon's
Canti-to-V
conversion
using a
World Class
V-Daptor
Ibis Love-Unit
(discontinued
and very rare)
World Class
V-Daptor
(see also
the canti-to-V
pic above)
Santana/Formula
master cyclinder
Disk
brakes:
Use any cable-operated
disk with either the Dia-Compe 287-V lever or an inline cable-pull amplification
device (see above), as cable-operated disks are usually designed to work
with V-brake levers. Look here
on how I fitted a disk to my frame with a home-made adaptor. Note that
the development of disk brakes for bicycles is still in an early phase
and that most cable-actuated disks may not be heat-resitant enough for
a loaded tandem team!
Hope
makes excellent disk brakes, and they make a cable-actuated master cyclinder
called the 'Remote
Reservoir' that mounts next to the stem. I have seen it on a Swiss
racing tandem (ridden by Raphael Ioset
and Beat Howald, participants of the 2000 Paralympics) in a tandem
road race in early 2000, and it is reported to give excellent braking.
If you have trouble getting your hands on Hope products, try Singletrack
Bikes, a British mail order firm.
Hope 'Remote
Reservoir'
Empella add'l
brake levers
Additional
brake levers: Cyclocross-racers
can sometimes be seen riding bikes with four brake levers. Two additional
brake levers allow them to actuate their brakes when riding at the flat
section of the bars. Hanka Kupfernagel, 2000 and 2001 CX World Champion
and one of the best women on the road circuit as well, rides such a setup
because it greatly increases safety. Depending on your type of brake there
are two solutions:
If you have Magura
hydraulic brakes (HS 66) you can add additional levers anywhere along the
brake line. Use a pair of HS 33 (MTB) levers at the flat section of the
bars.
If you use cable
actuated brakes, the Dutch cyclocross specialists at Empella offer secondary
levers for you. See left for a pic and follow this
link to the page of their German distributor.
You can copy
this solution with any lever designed for flat bars and some creative engineering.
No
brakes: Yell "No brakes!"
and hope that pedestrians, cars, trees, walls etc. will move out of your
way (not recommended!).
More
information: I have neither
invented any new devices to solve this problem, nor have I come up with
new ways to use existing material. I have only compiled the information
from the following sources: